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Home Packaging installation by product Soil mixtures

SOIL MIXTURES
Option 1 Packaging installation for automatic dosing and packing of soil mixtures in bags up to 10L
This option is for a fully automatic line, as the machine folds the bag from a film roll, fills the bag with product and seals it and cuts it.
Option 2 Filling machine for dosing of soil mixtures in premade bags >10L
This option works with premade bags, where the operator is required to place the bag on the specified location and to send a signal for the machine to start the filling.
Note: The option 1 equipment has 2 modes of working - automatic (when working with bags up to 10L) and semi automatic (when working with bags >10L). In other words, the machine works as a filling machine when working with bags >10.
 
OPTION 1
  • Description
  • Packaging machine
  • Dosing device
  • Conveyor
  • Additional devices
  • Bags and extras
In this option for filling and packing of soil mixtures, the package is formed by a thermo-sealable film in the form of a roll. Depending on the desired level of automation, the packaging installation can be configured in various ways and could consist of the following composite modules:
- Vertical packaging machine (VFFS)
- Dosing device
- Conveyor
- Printing device
- Transport belt for the ready package
Note: The configuration to the right is just an example, as the client can purchase only the modules he requires.
Dosing device:
Measures out a product from bulk by some preset value and sends the ready dosage to the packaging machine (p.1).
Printing device:
Prints a date, lot and batch numbers, barcode and other obligatory information on the blank field of the package.
Packaging machine:
Forms, fills and seals elastic packages. For packaging material is used thermo sealable film in the form of a roll, which by passing through the different processes of folding, sealing, filling and cutting, forms the ready bag.
Output transport belt:
Protects the warm seals of the package from damage when falling on the ground and transports the ready package to the stacking table.
Feeding conveyor:
Transports the product to the dosing device's hopper (p.2) and maintains a constant level of the product.
Main function of the packaging machine: forming, filling and sealing of plastic bags. The working method of those machines can be found here
Depending on the size of the package and the desired capacity, the customer can choose between the following models of vertical packaging machines, appropriate for working with soil mixtures:
For more information, please click on the chosen model
Model AM028 AM009 AM017 AM018 AM015-D
Bag size W190xH330 mm W300xH450 mm W190xH330 mm W300xH450 mm W200x190 mm
Bag volume 2.7L 10L 2.7L 10L 0.5L
Driving AC + step motors AC + step motors Servo motors Servo motors Servo motors
Capacity 55 bags/minute 30 bags/minute 110 bags/minute 80 bags/minute 50 bags/minute
Operation PLC, Touch screen PLC, Touch screen PLC, Touch screen PLC, Touch screen PLC, Touch screen
Main function of the dosing device: Measuring and dosing the product to the preset from the operator doses. The different types of dosing devices can be seen here
Depending on the method and range of dosing and the desired capacity, the customer can choose between the following models of dosing devices, appropriate for working with soil mixtures:
For the dosing of soil mixtures we recommend:
- volumetric fillers
Model AVD-06
Type Volumetric
Single cup's volume By request
Filling range A multiple number of the single cup's volume
Capacity �ax 60L in a minute
Operation CPU
Installed power 750W
Installed power 220V ± 10%
Main function of the elevator: elevating the product up to the dosing device's hopper as well maintaining a constant product level. The different types of elevators can be seen here
Depending on his requirements, the customer can choose between the following types of feeding elevators, appropriate for working with soil mixtures:
For transporting of soil mixtures we recommend:
- Screw conveyor

Screw conveyor
Depending on the desired level of automation, the customer can equip his packaging installation with the following additional machines and devices:
date coders
Printing device
Printing date, LOT or batch number, barcode and every other obligatory information on the blank field of the package.
output conveyor
Output transport belt
Protects the warm seals of the package from damage, when falling on the ground. It transports the package to the table for stacking.
rotary tables
Rotary table
It collects and distributes the ready packages. Prevents the stacking of packages and protects their good appearance.
Check weighers
Checks weigher
Recheck the ready packages, which come from the packaging machine and puts aside those that do not meet the set target weight.
metal detectors
Metal detector
Scans and inspects for the presence of metal particles inside the ready packages and puts aside the faulty production.
bag former
Additional bag-forming system
Allows for working with films with different size. The devices are produced according to the customer's requirements.
Depending on the desired bag type, the vertical packaging machine is equipped with different types of formers. The bags that could be formed by this type of machines and the different extras are the following:
Pillow bag Stand up bag Stabilo bag Doypack bag Gas injecting Euro slot
Marking Hot stamping  
 
OPTION 2
  • Description
This option for filling and packing of soil mixtures works with premade bags. The machine consists of two parts - filling unit (dosing device) and conveyor for maintaining a constant product level in the filler's hopper. The filler is volumetric, rotary type. The single cup's volume is designed up to the customer's request. Working with the machine is quite easy - the operator should just put the premade empty bag on the specified the place and send a start signal (via button or pedal) in order to start the filling. The filled bags are closed with manual sealing devices.
Note: for more information, please contact us.
Filler
Fills the product to the empty bag. The single cup's volume is designed according to the customer's needs. The operator sets the number of filling cups, which to be discharged into the empty bag.
Conveyor:
Transports the product to the filler's hopper (p.1) and maintains a constant level of the product.
Site for placing the empty bags
TYPES OF PACKAGING MACHINES
Vertical packaging machines Flowpack packaging machines Thermoforming machines Overwrapping machines
TYPES OF DOSING DEVICES Linear weighers Multihead weighers Auger fillers Volumetric fillers Dosers for liquids
AUXILIARY EQUIPMENT
Printing devices Metal detectors Check weighers Rotary tables
TYPES OF PACKAGES Pillow package Stand-up package Stabilo package Doypack package Stick package Blister package
TYPES OF ELEVATORS Elevators with a PVC/PU belt Elevators with a modular belt Screw elevators
OTHER EQUIPMENT
Filling machines Mixers and blenders Flavouring rollers Dryers
TYPES OF PRODUCTS Packing of beans, lentils, peas, rice, etc Packing of pasta,noodles, etc Packing of salt and sugar Packing of nuts Packing of sweets amd biscuits Packing of granola, cornflakes and oatmeal Packing of dried fruit and jellies Packing of chips, snacks and crackers Packing of powder products Packing of liquid and semi-liquid products Packing of spices Packing of frozen products Packing of waffles, swiss rolls, etc Packing of soil mixtures amd fertilizers Packing of wood pellets Packing of animal food Packing of washing powder
CONTACT US
Phone numbers:
Ivaylo Kosev
00359884522511

Todor Todorov
00359887829304

email: office@unionkehlibar.com
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